WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 1 ENGLISHOPERATING AND INSTALLATION INSTRUCTIONSFLAT PLATE SOLAR COLLECTOR›› SOL 25 PLUS
10 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMFigure 2: Collector Temperature Sensor WellStorage TankIn a standard residential solar heating system, on
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 11 ENGLISHAVS1Pipe FittingsSSMVFlexible Stainless Steel Tube with 3/4" BSPP thread union fittings and ma
12 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM5. MOUNTING SYSTEMSMounting hardware for Stiebel Eltron SOL 25 PLUS solar collectors is available in the f
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 13 ENGLISH Recommended mounting kits for installation sites, and corresponding section numbers: Flush Mount
14 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMNOTICE: TO PREVENT EXCESSIVE PRESSURE DROP IN THE SOLAR LOOP, NEVER LINK UP MORE THAN 5 COLLECTORS IN SE
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 15 ENGLISHM10 nutsM10 boltsFrame Connectors96.3 in.48.1 in. 24 in. 48.1 in.144.4 in.24 in. 48.1 in.BraceR2 P
16 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMFastening To StructuresThe type of roof or wall is a crucial factor in the choice of fasteners. Remember
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 17 ENGLISHStep 01: Major components for assembly of the Stiebel Eltron 45° mounting kit (single panel vertic
18 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 03: Prepare to assemble the top left corner.Step 04: Slide M10 bolt into slot of profile rail.Step 05
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 19 ENGLISHStep 06: Install M10 nut. Repeat the last 4 steps for the top right corner.Step 07: Prepare to ass
2 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM1. CONTENTSSECTION PAGE1. Contents __________________________________________________________ 22. Safety
20 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 09: Slide M10 bolt into slot of profile rail.Step 10: Position the diagonal support such that the M1
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 21 ENGLISHStep 12: Resulting assembly.Step 13: When performing assembly steps involving the base support,
22 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 13: Prepare to assemble one of the 90° joints.Step 14: Align the holes of the two supports and inse
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 23 ENGLISHStep 16: Install the base support to the to the bottom of the assembled rectangle by repeating th
24 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 18: Resulting assembly.Step 19: Repeat these processes for the other half of the rectangle.
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 25 ENGLISHStep 20: Rotate the assembly so that it is resting on the base.Step 21: Align the cross braces a
26 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 22: Loosely attach one of the corners of the ‘X’ to one of the upper slots of the kit’s vertical sup
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 27 ENGLISHStep 24: Attach the bottom of the ‘X’ to the requisite lower slots and tighten all nuts and bolts
28 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM5.2 Installation of 30/60° Mounts on Roofs, Walls,or Ground IMPORTANT: INSTALLED HEIGHT MUST NOT EXCEED
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 29 ENGLISHFigure 15: R2 Mounting Frame for Single Horizontal(or Two Vertical) Collector Arrangement.Figure
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 3 ENGLISH2. SAFETY INSTRUCTIONSGeneral InformationRead this entire manual. Failure to follow all the guides
30 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM96.3 in.48.1 in. 24 in. 48.1 in.144.4 in.24 in. 48.1 in.BraceR2 Profile Rail(2-collector width)R1 Profile Ra
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 31 ENGLISHAt least 30 ft. (9.3 m)Array spacing for 60° Vertical Mountingon a flat roof or ground.At least 18
32 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM3. Ground mounting often requires longer outside piping runs, so proper insulation and protection of coll
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 33 ENGLISHStep 02: Place the profile rail upside down as shown. The longer cutout surface (approx. 1”) shou
34 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 05: Insert the threads of the M10 bolt through the hole in the support rail.Step 06: Install M10 nu
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 35 ENGLISHStep 08: Prepare to assemble the bottom right corner.Step 09: Slide one of the M10 bolts into th
36 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 11: Install M10 nut. Repeat the preceding 4 steps for the bottom left corner of the rectangle.Step
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 37 ENGLISHStep 14: Align the holes and insert one of the 3/8”–16 x 3” bolts and install a 3/8” serrated flan
38 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 18: Attach the other end of the right angle assembly to the bottom of the rectangular assembly using
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 39 ENGLISHStep 20: Install one of the cross braces to the riser support using two ¼” nuts, bolts and washer
4 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMWARNING: NEITHER DROP THE COLLECTOR NOR ANYTHING ONTO THE COLLECTOR.NEVER STEP ONTO OR STAND ON THE COLLE
40 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM5.3 Flush Mounting On A Pitched RoofStiebel Eltron provides flush-mounting kits for both vertical and hori
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 41 ENGLISHStep 02: Place the profile rail upside down as shown. The longer cutout surface (approx. 1”) shou
42 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 05: Insert the threads of the M10 bolt through the hole in the support rail.Step 06: Install M10 nu
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 43 ENGLISHStep 08: Prepare to assemble the bottom right corner.Step 09: Slide one of the M10 bolts into th
44 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 11: Install M10 nut. Repeat the preceding 4 steps for the bottom left corner of the rectangle.Step
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 45 ENGLISHStep 14: Slide one of the M10 bolts into the slot of the profile rail as shown.Step 15: Insert th
46 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 16: Install M10 nut. Repeat the preceding 3 steps for the remaining 3 ‘L’ brackets.Step 17: Finishe
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 47 ENGLISHProcedure:1. Choose attachment site, allowing for subsequent pipe penetration.2. Ensure that two
48 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM8. As illustrated, another pivot bracket is connected to the top of the standoff strip.9. When installin
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 49 ENGLISHStep 03: Prepare to assemble top left corner with illustrated components.Step 04: Slide M10 x 30
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 5 ENGLISH3. ASSEMBLY INSTRUCTIONS FOR THE PROFESSIONALModel SOL 25 PlusPart no. 185541 English Units Uni
50 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 06: Slide the threads of the bolt through the hole in the top side of the of the support rail.Step 0
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 51 ENGLISHStep 09: Align an S103U and an S103L. Displayed is the proper alignment (rear view).Step 10: Pro
52 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 15: Align the two riser assemblies with the top side of the assembled support rectangle as shown. N
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 53 ENGLISHStep 18: Assembly thus far including ‘L’ brackets to be installed during the subsequent steps.Ste
54 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 21: Install an M10 serrated flange nut. Repeat this procedure for the other side.Step 22: Align t
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 55 ENGLISHStep 24: Install an M10 x 30 bolt and an M10 serrated flange nut.Step 25: Prepare to install th
56 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 27: Diagonal view of front right.Step 28: At this point the entire assembly may be flipped over an
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 57 ENGLISHStep 29: Front view.Step 30: Install one of the cross braces using two ¼” nuts, bolts and wash
58 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMStep 31: Loosely attach the two cross braces together using ¼” fasteners. The small part of the ‘L’ shape
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 59 ENGLISHStep 33: Stiebel Eltron tilt mounting system.
6 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM4.1 AccessoriesTable 4.1.1 shows the mounting accessories available for several common arrangements of SOL
60 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM6. LIGHTNING PROTECTION AND BONDINGWARNING: HAVE LIGHTNING PROTECTION MEASURES CARRIED OUT BY PROFESSION
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 61 ENGLISHFigure 31: Interconnection of collectors using flexible compensator tube (p/n 170804).Install the
62 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM 7. The second phase of the leak test detects smaller leaks and requires a wait time. Pressurize the
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 63 ENGLISHdrain valve.8. Open the air vent valve at the highest point, until only solar medium is expelled.
64 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM8.6 Checklist for Start-up Of Solar InstallationsCAUTION: IT IS MANDATORY TO PERFORM THE WORK IN COMPLIA
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 65 ENGLISH9. MAINTENANCE AND CARE10. TROUBLESHOOTINGSpecialists should carry out an annual inspection of the
66 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMFault Cause RemedyThe pump is running, but no flow rate is discernible at the flow meter with balancing va
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 67 ENGLISHFault Cause RemedyThe tank cools down excessively overnight. After the pump has stopped, the flow
68 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMdevelop which would cause the system to stop working properly.controller: an electronic device that senses
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 69 ENGLISH(typically air or nitrogen) cushion on the “dry” side of an expansion tank’s diaphragm. It helps
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 7 ENGLISHTable 4.1.2 shows the mounting accessories available for several common arrangements of SOL 25 PLUS
70 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMtemperature than the other. In some cases thermo-siphoning is undesirable when it causes heat to be trans
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 71 ENGLISHAPPENDIX AROOF MOUNTING DETAILSIf the roof attic is accessible, we recommend fastening the solar c
72 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMIf the roof deck is inaccessible from below, the collector mounting hardware may be fastened using lag bol
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 73 ENGLISHAPPENDIX BCERTIFICATIONS17
74 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COMAPPENDIX CCONTACTUSAStiebel Eltron Inc.17 West StreetWest Hatfield MA 01088Tel: 413-247-3380Fax: 413-247-33
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 75 ENGLISHSwitzerlandStiebel Eltron AGNetzibodenstr. 23cCH-4133 PrattelnTel: 061-8 169333Fax: 061-8 169344E-
76 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM13. WARRANTYWARRANTYSTIEBEL ELTRON WARRANTS TO THE ORIGINAL OWNER THAT THE SOL 25 PLUS - FLAT PLATE SOLAR
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 77 ENGLISH
8 | SOL 25 PLUS WWW.STIEBEL-ELTRON-USA.COM4.2 Planning and InstallationSystem SchematicA schematic diagram of components and pipe arrangements for a
WWW.STIEBEL-ELTRON-USA.COM SOL 25 PLUS | 9 ENGLISHIMPORTANT: TO PROTECT THE SYSTEM AGAINST FROST AND CORROSION, FILL THE SOLAR HEATING SYSTEM EXCLU
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